Masterplan Overview
The masterplan is designed to support the development of an integrated industrial agribusiness complex in Majalengka, West Java, Indonesia. The layout separates main process facilities, utilities, warehousing, logistics, support facilities and future expansion zones.
10,000 TCDSugar Factory
60 KLPDEthanol Plant
30 MWBiomass Power Plant
500 HaCore Plantation
SP-01 to SP-05Industrial Zoning
24–30 MonthsImplementation Period
Masterplan Objectives
- Optimize industrial land use.
- Support efficient material flow.
- Separate process, utility, logistics and administrative zones.
- Provide safe circulation for vehicles, workers and visitors.
- Support future expansion.
- Integrate environmental and wastewater management.
- Improve operational efficiency and lender due diligence readiness.
Site Zoning Concept
| Zone | Description | Main Function |
|---|---|---|
| SP-01 | Main Process Area | Sugar and ethanol production facilities. |
| SP-02 | Utilities & Biomass Power Area | Energy, steam, water and wastewater infrastructure. |
| SP-03 | Warehouse & Logistics Area | Storage, inbound logistics and outbound logistics. |
| SP-04 | Supporting Facilities Area | Administration, laboratory, workshop, safety and workforce facilities. |
| SP-05 | Future Expansion & Green Buffer Area | Expansion land, landscaping, drainage and environmental buffer. |
SP-01 — Main Process Area
| Facility | Purpose |
|---|---|
| Cane Reception | Receiving and weighing sugarcane. |
| Cane Preparation | Preparation before milling. |
| Milling Station | Juice extraction from sugarcane. |
| Juice Treatment | Clarification and preparation for evaporation. |
| Evaporation & Crystallization | Sugar concentration and crystallization. |
| Drying & Packing | Final sugar drying, packaging and dispatch preparation. |
| Ethanol Facility | Processing molasses or feedstock into ethanol products. |
SP-02 — Utilities & Biomass Power Area
| Utility | Purpose |
|---|---|
| 30 MW Biomass Power Plant | Renewable power generation from bagasse and biomass residues. |
| Boiler House | Steam generation for process and power. |
| Steam Turbine Generator | Power production and cogeneration. |
| Water Treatment Plant | Raw water and demineralized water treatment. |
| Wastewater Treatment Plant | Environmental compliance and wastewater management. |
| Firewater System | Fire protection and emergency response. |
| Electrical Substation | Power distribution and grid interface. |
SP-03 — Warehouse & Logistics Area
| Facility | Purpose |
|---|---|
| Finished Sugar Warehouse | Storage of final sugar products. |
| Ethanol Storage Tanks | Storage and dispatch of ethanol products. |
| Molasses Storage Tanks | Molasses storage for ethanol and industrial use. |
| Chemical Warehouse | Controlled storage of process chemicals. |
| Spare Parts Warehouse | Maintenance and spare parts storage. |
| Truck Loading Area | Inbound and outbound logistics control. |
| Weighbridge | Vehicle and material weight measurement. |
SP-04 — Supporting Facilities Area
| Facility | Purpose |
|---|---|
| Administration Office | Management and corporate operations. |
| Security Post | Access control and site security. |
| Training Center | Workforce training and safety briefings. |
| Clinic / First Aid Station | Occupational health and emergency support. |
| Workshop | Maintenance and repair activities. |
| Laboratory | Quality control and testing. |
| Parking and Assembly Area | Employee parking and emergency assembly. |
SP-05 — Future Expansion & Green Buffer Area
- Future process expansion area.
- Additional storage area.
- Green buffer and landscaping.
- Drainage retention area.
- Environmental protection area.
- Additional sustainability and carbon credit infrastructure.
Internal Circulation Plan
The site masterplan includes separate circulation systems for:
- Cane trucks.
- Product logistics.
- Contractor vehicles.
- Employee vehicles.
- Emergency vehicles.
- Pedestrian movement.
Design principles include separation of heavy vehicles and pedestrians, one-way traffic where feasible, safe entry and exit control, emergency vehicle access and adequate turning radius for industrial trucks.
Environmental Management Features
| Area | Feature |
|---|---|
| Water | Wastewater treatment, stormwater drainage and water management infrastructure. |
| Pollution Control | Oil and chemical containment, dust control, noise mitigation and solid waste areas. |
| Green Buffer | Landscaped buffer zones, environmental protection areas and drainage retention. |
Safety & Security Features
- Controlled site access.
- Security gate and guard house.
- CCTV and perimeter control.
- Firewater network.
- Hydrant system.
- Emergency assembly points.
- Emergency vehicle access.
- Hazardous material storage separation.
Masterplan Conclusion
The PT Sapta Borneo Utama Site Masterplan provides a structured industrial layout to support the long-term development of an integrated sugar, ethanol, biomass power, plantation and sustainability platform.
Document Information
| Document Owner | PT Sapta Borneo Utama |
|---|---|
| Project | USD 1 Billion Integrated Sugar Factory Project |
| Location | Majalengka, West Java, Indonesia |
| Classification | Confidential |
| Status | Final / Published |
| Prepared For | Lenders, ECAs, Institutional Investors and Strategic Partners |
| Date | June 2026 |
Revision History
| Version | Date | Document No. | Status | Description |
|---|---|---|---|---|
| 1.0 | June 2026 | SBU-PROJ-004 | Final / Published | Site Masterplan issued for institutional lender data room publication. |